Dayve I'm sure that I've heard you mention before that you play on the harder difficulties, so that alone will mess up your results. On medium difficulty in a traditional Roman formation my Hastati rarely break, even if I don't hit the enemy flank they will hold against anything but the better enemy forces, granted they will take a beating though. My only worry using them is with what you already said, the amount of damage they take against ranged weapons.
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